Making Diamond Segment

Diamond Circle Saw Blade Welding Rack

Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM
Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM
Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM
Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM
Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM

Brazing Machine Welding Rack For Making Diamond Saw Blades Diameter 350MM To 3500MM

Product Specification:
  • Model :
    BWM-HJ350
  • Voltage :
    220V/50HZ
  • Rated Capacity :
    370W
  • Rated Duty Cycle :
    100%
  • Verticality :
    0.3mm; 0.3mm
  • Welding Rate :
    4-20 PCS/Min
  • Water Consumption :
    1.5 - 2m³/h
  • Welding Range :
    350mm - 2500m
See Price
  1. Product Details


BWM-HJ350 Semi-Automatic Brazing Machine Welding Rack is used for Welding Diamond Circular Saw Blade from ø350mm to ø3500mm, Standard welded 2500mm saw blade ( Should be boosted 1000mm high).  In addition, it also can be used for welding gang saw blade after specially modification, It is a new type of diamond saw blade welding auxiliary equipment. 

 

This Diamond Saw Blade Brazing machine Welding Rack has gripper, pneumatic sliding table and other high-precision components, thus greatly improving the welding accuracy and efficiency, to protect the segments and the base of the welding strength. Compared with similar welding machine with a high level of automation, positioning accuracy, stability, and long service life.This series of products using user-friendly design, general workers can operate on the machine.In addition, the welding machine compact structure, most of the wearing parts can be found and purchased in the pneumatic tools shop in your side, rather than relying on the service agents.

Features:
1. Welding diameter range can be adjusted ;
2. Welding frame structure is compact and reliable ;
3. High efficiency and accuracy,low energy consumption ;
4. High level of automation, good stability, long service life ;
5. Most of the wearing parts are available in all parts of the hardware store to buy your own replacement, convenient and quick.

 

All of our products have been strictly tested before access to market.
Other specifications can be customized according to requirements.

 

The specification of Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm:


Model No.:  BWM-HJ350

Welding Range

MM

Ø240 – Ø2500                                                  (Normal Ø2500, Max Ø3500) 

Verticality

MM

≤±0.03

Parallelism

MM

≤±0.03

Welding Rate(Segments Qty/Min)

PCS/Min

6 – 12

Air Pressure

Mpa

0.3 - 0.6

Water Pressure

Mpa

≥0.2

Voltage

V

220 (Single-phase), 50HZ

Power

W

550

Water Consumption

M³/h

1.5 - 2.0

Machine Dimensions

MM

L1030 * W550 * H2800 (Stand)

Machine Net Weight

KG

  210

Package Dimensions

MM

L2500 * W700 * H750 (Horizontally)

Package Weight(Wooden Packing)

KG

  260

Note :This machine doesn’t include high frequency welding machine , air compressor and water pump.



Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm

              Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm


Backside of Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm


                                            Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm


Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm


The Details:


          Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mmBrazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm

 

Brazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mmBrazing Machine Welding Rack for Making Diamond Saw Blades Dia.350-3500mm

 

Tool Box of Brazing Machine Welding Rack for Making Diamond Saw Blades:


How to Weld Diamond Segment to Saw Blade?


Diamond Segment is welded to saw blade with high frequency induction heating machine and Welding Frame. Since diamond segment and saw blade made of different metal, we adopt this brazing welding technique.  



Process:
1). Firstly, Stone cutting segments ground and polished by grinding wheel 
2). Secondly, Put silver soldering piece( silver-plated copper piece) between the diamond segment and saw blade
3). Thirdly, Turn on the high frequency welding machine to achieve water and high temperature
4). Finally, Weld the diamond segment and saw blade together.

Notice:
1). Choose proper granite cutting segments according to the cutting material. Quality of diamond segment determine the cutting efficiency and lifespan of the saw blade. The technique should allow timely adjustment of diamond segment to make sure accurate welding.
2). Choose proper sliver soldering piece, silver content no less than 35%. pay attention to the welding temperature and time. Welding temperature should be set 600℃-800℃. too high temperature and too long period will make adjacent teeth stick together, then whole diamond saw blade deform. Isolation welding and diagonal welding is highly suggested to avoid the deformation of the saw blade.

3). Diamond saw blade should be naturally cooled on the welding frame for at least 2 hours before removed after welding process. Then the diamond saw blade should be hung vertically. Generally speaking, diamond saw blade can be put into use after 10-hours hanging.



Brazing Machine Welding Rack packing in the wooden.
We can also pack the saw blade welding rack according to your requirements.
Special specifications need to be negotiated for delivery times.

Fujian Nan'an Boreway Machinery Co.,Ltd.
ADD: HuaHui Center, Shuitou Town,Quanzhou, Fujian, China, 
Post Code: 362342 
Tel.: 0086-595-86990206 
Fax: 0086-595-86990220 
Mobile/WhatsApp: +86 13215061605 
Wechat: +86 18650679939
Skype: boreway01
E-mail: boreway@boreway.com
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