Making Diamond Segment

Diamond Circle Saw Blade Welding Rack

Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm
Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm
Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm
Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm
Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm

Semi Automatic Welding Frame Rack For Making Diamond Saw Blade Diameter 250 To 2300mm

Product Specification:
  • Model :
    BWM-HJ165
  • Current :
    0.01A
  • Rated Capacity :
    370W
  • Machine Weight :
    160kg
  • Voltage :
    220 (Single-phase), 50HZ
  • Power (From LED Lighting) :
    1.0W
  • Water Consumption :
    1.5-2.0 cubic meter per hour
See Price
  1. Product Details

 



The "BWM-HJ165" Semi-Automatic Welding Frame Rack Machine is used for Welding Diamond Circular Saw Blade from ø250mm to ø2300mm ( Should be boosted 1000mm high). In addition, it also can be used for welding gang saw blade after specially modification, It is a new type of diamond saw blade welding auxiliary equipment. 

Diamond Saw Blade Welding Frame Rack machine has gripper, pneumatic sliding table and other high-precision components, thus greatly improving the welding accuracy and efficiency, to protect the segments and the base of the welding strength. Compared with similar welding machine with a high level of automation, positioning accuracy, stability, and long service life.This series of products using user-friendly design, general workers can operate on the machine.In addition, the welding machine compact structure, most of the wearing parts can be found and purchased in the pneumatic tools shop in your side, rather than relying on the service agents.


Features:

1. Welding diameter range can be adjusted ;

  2. Welding frame structure is compact and reliable ;
  3. High efficiency and accuracy,low energy consumption ;
  4. High level of automation, good stability, long service life ;
  5. Most of the wearing parts are available in all parts of the hardware store to buy your own replacement, convenient and quick.


All of our products have been strictly tested before access to market.



Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm


Model No:   BWM-HJ165
Welding RangeΦ240mm - 2300mm(standard Φ1300mm)
Verticality≤± 0.3mm
Parallelism≤± 0.3mm
Welding Rate4-20 PCS/Min
Air Pressure0.3 - 0.6Mpa
Water Pressure≥ 0.2Mpa
Voltage220V (Single-phase)50Hz
Power(From LED Light)370W
Water Consumption1.5 - 2m³/h
Machine DimensionsL1030*W550*H1840mm
Equipment Weight160Kg
Package DimensionsL2000*W680*H700(Horizontally)
Package Weight(Wooden Package)200Kg


Other specifications can be customized according to requirements.

Note :This machine doesn’t include high frequency Welding machine , air compressor and water pump.




Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm



Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm

           Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mmSemi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm


Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm

The Details:


Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm

 

                         Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm

 

Semi Automatic Welding Frame Rack for making Diamond Saw Blade Dia. 250-2300mm


Welding Frame Rack Accessories-Tool Box : 


Welding Frame Rack Accessories-Tool Box : 

 

How to Weld Diamond Segment to Saw Blade?


Diamond Segment is welded to saw blade with high frequency induction heating machine and Welding Frame. Since diamond segment and saw blade made of different metal, we adopt this brazing welding technique.  

Process:
1). Firstly, Stone cutting segments ground and polished by grinding wheel 
2). Secondly, Put silver soldering piece( silver-plated copper piece) between the diamond segment and saw blade
3). Thirdly, Turn on the high frequency welding machine to achieve water and high temperature

4). Finally, Weld the diamond segment and saw blade together.



Notice:
1). Choose proper granite cutting segments according to the cutting material. Quality of diamond segment determine the cutting efficiency and lifespan of the saw blade. The technique should allow timely adjustment of diamond segment to make sure accurate welding.
2). Choose proper sliver soldering piece, silver content no less than 35%. pay attention to the welding temperature and time. Welding temperature should be set 600℃-800℃. too high temperature and too long period will make adjacent teeth stick together, then whole diamond saw blade deform. Isolation welding and diagonal welding is highly suggested to avoid the deformation of the saw blade.
3). Diamond saw blade should be naturally cooled on the welding frame for at least 2 hours before removed after welding process. Then the diamond saw blade should be hung vertically. Generally speaking, diamond saw blade can be put into use after 10-hours hanging.

 



Semi-Automatic Welding Frame Rack Machine packing in the wooden.

We can also pack the saw blade welding rack according to your requirements.
Special specifications need to be negotiated for delivery times.

Fujian Nan'an Boreway Machinery Co.,Ltd.
ADD: HuaHui Center, Shuitou Town,Quanzhou, Fujian, China, 
Post Code: 362342 
Tel.: 0086-595-86990206 
Fax: 0086-595-86990220 
Mobile/WhatsApp: +86 13215061605 
Wechat: +86 18650679939
Skype: boreway01
E-mail: boreway@boreway.com
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